Horizontal Feather Removal or Peeling Machine
|FOB Price:||US $5,000 / Piece|
|Min. Order:||1 Piece|
|Min. Order||FOB Price|
|1 Piece||US $5,000/ Piece|
|Transport Package:||Fiber Board with Iron Frame Reinforcement|
|Payment Terms:||L/C, T/T|
- Model NO.: 7gun-1
- Voltage: 380V
- Condition: New
- Capacity: 400-500kg/H
- After-Sales Service Provided: Engineers Available to Service Machinery Overseas
- Fuel: Electric
- Efficiency: High
- Specification: CE ISO
- HS Code: 84385000
- Application: Goose, Duck, Chicken
- Automation: Automatic
- Weight: 2000kg
- Certification: CE ISO
- Material: Stainless Steel
- Advantage: Save Labor Greatly
- Trademark: furuida
- Origin: China
1.Function & Scope of Application
WT07 horizontal peeling feather machine is designed for small scale poultry slaughter house to semi-automatically remove/peel poultry feather, which has high threshing rate, lowly residual chicken rate, easy maintenance, flexible operation and long service life for using,etc..
All class production poultry slaughter house at around 3000 chickens are applicable to this machine.
Its main function is to clean all chicken or duck's feather and yellow claw skin after scalding. There are advantages that the vertical peeling feather machine can not be replaced.
|Rated voltage||Three-phase 380V|
|Maximum clearance adjustment||150mm|
|Upper roller speed||235 rpm|
|Lower roller speed||235 rpm|
|Maximum amount of work||400 chickens(ducks) / hour|
|Outside size||1500 x 1000 x 1100|
(1) After determining the installation position and installing, please connect the power by professional electrician worker and according to the instructions to determine the motor rotation direction.
(2) Carefully check there is not any foreign body in the peeling feather tunnel of machine and keep nobody stand on the start outlet of machine to
protect anyone safe and are not wounding by some foreign body that are not checked before.
(3) Please make water connect to the water inlet of machine by using plastic hose with diameter 32mm.
(4) Intermittently start motor 3-5 times and after determine the normal operation and no error, please open the water pipe and control the quantity of water influence, which can no-load operation. After running 10 to 20 minutes, shutting down the machine and then opening the cover to check the bearing and whether the motor with overheating. If there is any abnormal, handle it and then make the cover well.
(Note! Before the new machine is no-load operating, must lubricate all chain and bearing.)
(1) Because the chicken (duck) feeding time is different, their body size are also different. So it needs to adjust the feather removal gap according to the chicken (duck) body size.
(2) In the first batch of feather removing, you should control the chicken(duck) quantity(small amount & discontinuous inputting) for adjusting the best feather removal gap of machine, so that make the loss to be a minimum.
In the debugging process, there may be a small amount of residual chicken (duck) cleaned well, which is a normal phenomenon. In order to avoid the emergence of residual chicken (duck), adjusting the feather peeling gap of machine from small to the maximum.
(3) The adjustment method of the gap: first, loosen the four locking screws on the bottom of the box and regulating four screw handles rotated in the upper box body to make lower box body normally move up and down in accordance with the working requirements. And observe the net rate of removal of poultry carcass feathers. Then tighten the four locking bolts on the column, now the feather peeling machine can work properly.
In the adjustment process, do not move quickly up and down, so as not to damage the motor and plastic rods.
But it should be noted that: to avoid residual poultry, in normal using process, particularly large size of poultry may appear broken skin or break the phenomenon, so it should be treated separately when poultry feather are peeling.
(4) In the process of using, there should be a professional worker to operate this machine and always observing the net rate of feather peeling so as to make the adjustment in time. The poultry carcasses after scalded should be firstly placed on the entrance plate and depend on the poultry carcass weight and size of each to throw in 6-10 chickens or ducks. The feather removal time is about 1 minute and it needs artificial foot to tread the lever, which makes the sliding feather removal roller rise and then throw out the poultry carcass.
(5) After a period of using, you will find the poultry feathers off net rate is decreasing significantly,which proves the glue stick of feather removal machine has been damaged, you should replace it in a timely manner.
5.Maintenance and Repairmen t
(1) The machine appearance: After the end of each shift, hair removal machine should be promptly wash clean, especially the inside of tunnel, should ensure that no residual poultry feathers and other items. In addition, the hair removal machine appearance water clean and dry cloth, to prevent rust .
(2) Drive chain: Open cover, check the chain without oil shortage phenomenon ,the appearance is no greasy surface chain, dry, even with a pale red, when pouring #20 machine oil (or butter), suggest that every class with a little casting, in order to ensure that the work will be not delayed ,and prolong the service life of the chain. In the actual work process, often have the chain breaking phenomenon, if in the middle part of the fracture, from the sliding roller box for export of hair removal to remove a chain replacement. After finish the working, then make maintenance and replacement .
(3) Bearing : In the working process of the machine, with a large amount of water, the load is also great ,may cause the overflow of water along the axial direction into the bearing and will wash away the butter, in order to reduce losses ,extended the bearing life, suggest every three class lithium base filling a butter ,found the box opening yellow oil, overflow is ok. Found that the removal roller radial beat or abnormal sound , and severe overheating, description the bearing has been damaged, should be replaced immediately, so as not to damage the hair removal roller.
(4) Fastener : Hair removal machine in use after a period of time, should check whether all the fixing bolts are loose, and then deal with, to be replace immediately .
(5) Hair removal stick ,is the main function of hair removal machine parts and wearing parts. In the process of using, found that hair removal efficiency decreased significantly and other normal circumstances, description the stick should be added and replaced .The way to replace the glue stick is :Remove the upper cover of the hair removal machine and put it into the box glue stick ,fractured,the vibrating roller into the pedicle ,replace the new stick .When the next box is changed ,can be changed from the bottom into the back lying .Or the four lift screws at the same time down to the upper body that can be made to replace .After the completion of the box will be the original position can be raised .Attention in the lifting of the box when don't make up and down two block water plate collision ,so as not to damage the water retaining plate .
(6) Elevating screw is the main function of the hair removal machine ,and exposed to the outside ,Therefore,we should pay attention to the lead screw rust ,a disc of a thrust bearing under the rotating handle of the lead screw,should be also be timely filing ,in order to not rust .
(7) Gear motor ,with chain tension device ,after using for some time ,chain tension leads to relaxation ,should be handled in timely manner .If there is no room for adjustment should be replaced.Gear box of the deceleration motor must be filed with 40# machine oil or 90# machine oil industrial gear oil .Replace oil each time every 6 months .
6.Standard Parts and Models
|Deceleration motor||XWD3-4-6||1 set|
|Chain||GB1243-83 P19.05||7 pieces|
|Sprocket||18 Double Gear||6 pieces|
|Sprocket||18 Single Gear||6 pieces|
Pls feel free to contact us!
Zhucheng Furuida Machinary Factory
(1)Add: Zhucheng, Weifang,Shandong province, China
Looking forward to our cooperation.